Customized Wrist Immobilization Splints Produced via Additive Manufacturing—A Comprehensive Evaluation of the Viable Configurations

Orthopedic splints are external medical devices designed to support and protect the functions of human musculoskeletal system from pathological conditions or traumatic events. Tailoring these solutions morphology patient’s limb is essential ensure a correct rapid rehabilitation pathway. Although traditional splinting techniques might achieve unique fit, procedures highly dependent on skill experience operator, affecting quality care treatment. In response drawbacks associated with techniques, present article proposed an innovative structured methodology manufacture customized wrist immobilization splints, prioritizing simplicity user-friendliness in fabrication activities. The splint manufacturing was based integration reverse engineering (RE) additive (AM) techniques. research baseline model splint, varying over different thickness values materials (ABS, nylon, PLA, PC, PA6-GF25, PA6-CF20). For every model, production times material costs were assessed. Technical tests performed via finite element analysis (FEA). conducted resulting charts empower operators select most appropriate solution, ensuring well-informed effective decision-making approach.